How did a lacrosse helmet manufacturer in Liverpool, NY respond to the COVID-19 pandemic. What prompted Cascade Maverik Lacrosse to switch production from sports equipment to medical supplies. How many face shields can the company produce daily to meet urgent healthcare needs.
Cascade Maverik Lacrosse: From Sports Equipment to Life-Saving Shields
In a remarkable display of adaptability and social responsibility, Cascade Maverik Lacrosse, a Liverpool-based manufacturer specializing in lacrosse helmets, has swiftly pivoted its operations to address the pressing needs of the medical community during the COVID-19 pandemic. This transition highlights the crucial role that businesses can play in times of crisis, demonstrating how manufacturing expertise can be repurposed to meet urgent societal needs.
The company, which had previously been forced to halt its regular operations due to the pandemic, has now reopened its doors with a new mission: producing face shields for healthcare workers on the front lines of the battle against the coronavirus. This decision not only helps address the critical shortage of personal protective equipment (PPE) faced by medical professionals but also allows the company to recall some of its furloughed workforce.
The Rapid Transition: From Idled Factory to Essential Production
When did Cascade Maverik Lacrosse restart its operations? The company reopened its factory on Thursday, marking a swift transition from sports equipment to medical supplies. This quick turnaround demonstrates the agility of small businesses in responding to crisis situations.
How many workers were called back to facilitate this new production line? Initially, the company recalled 10 out of its 50 manufacturing employees. This strategic staffing decision allows for the commencement of face shield production while maintaining necessary safety protocols within the facility.
Production Capacity and Scaling
What is the initial production capacity for these face shields? Cascade Maverik Lacrosse has announced that it will begin by producing approximately 2,000 face shields per day. This impressive output showcases the company’s manufacturing capabilities and its potential to make a significant impact in the fight against COVID-19.
Does the company plan to increase production? Yes, the management has expressed its intention to ramp up production to meet the growing demand. This scalability is crucial as the need for PPE continues to surge across the nation.
The Urgent Need for Personal Protective Equipment
Why are face shields so critical during the COVID-19 pandemic? Face shields provide an additional layer of protection for healthcare workers, covering their entire face and preventing exposure to respiratory droplets that may contain the virus. They are especially valuable when used in conjunction with other PPE such as masks and goggles.
- Offer full-face coverage
- Protect against airborne particles and droplets
- Can be worn over other PPE like masks and goggles
- Reusable after proper disinfection
Who are the primary recipients of these face shields? While the company aims to distribute the shields to anyone in need, the primary focus is on healthcare workers, including doctors, nurses, and other medical staff working directly with COVID-19 patients.
The Manufacturing Process: Adapting Existing Skills to New Challenges
How did Cascade Maverik Lacrosse adapt its manufacturing process to produce face shields? The company leveraged its existing expertise in plastic molding and assembly, typically used for lacrosse helmets, to create a new production line for face shields. This adaptation showcases the transferability of manufacturing skills across different product types.
What materials are used in the production of these face shields? While specific details weren’t provided, face shields typically consist of a clear plastic visor attached to a headband. The company’s experience with durable plastics used in sports equipment likely proved valuable in selecting appropriate materials for medical-grade face shields.
Quality Control and Safety Standards
How does the company ensure the quality and safety of its face shields? Although not explicitly stated in the article, it’s reasonable to assume that Cascade Maverik Lacrosse is adhering to strict quality control measures and safety standards in the production of medical equipment. This likely involves:
- Consulting with medical professionals on design specifications
- Implementing rigorous testing procedures
- Ensuring proper sterilization and packaging
- Complying with relevant FDA guidelines for emergency use authorization
The Impact on the Local Workforce and Economy
How has this transition affected the company’s workforce? By recalling 10 of its 50 manufacturing employees, Cascade Maverik Lacrosse has provided a lifeline to workers who might otherwise have remained furloughed. This move not only supports individual families but also contributes to the local economy during challenging times.
Is there potential for further job creation? As the company plans to scale up production, there may be opportunities to bring back additional workers or even create new positions to meet the increased demand for face shields.
Community Response and Support
How has the local community reacted to the company’s initiative? While specific community responses weren’t detailed in the article, it’s likely that the company’s efforts have been met with appreciation and support from local residents, healthcare workers, and government officials.
Collaboration with Government and Healthcare Institutions
Has Cascade Maverik Lacrosse engaged with government agencies regarding their new production line? Yes, the company has informed both state and federal officials about their face shield production capabilities. This communication is crucial for coordinating distribution efforts and ensuring that the shields reach the areas of greatest need.
Are there any partnerships with healthcare institutions? While not explicitly mentioned, it’s possible that the company is working directly with hospitals and medical centers to understand their specific requirements and streamline the delivery process.
The Broader Implications: Industry Adaptation in Times of Crisis
What does Cascade Maverik Lacrosse’s transition signify for the broader manufacturing industry? This case study illustrates the potential for companies to pivot their operations rapidly in response to societal needs. It demonstrates how manufacturing expertise can be repurposed to address critical shortages during emergencies.
Could this model be replicated by other industries? Absolutely. The ability to adapt existing production lines to meet new demands could inspire other manufacturers to explore similar transitions, potentially leading to a more resilient and flexible industrial base.
Long-term Impact on Business Strategy
How might this experience influence Cascade Maverik Lacrosse’s future business strategy? The successful pivot to producing medical supplies could open new avenues for diversification. The company might consider maintaining a dual focus on sports equipment and medical supplies, or at least retain the capability to switch production in future emergencies.
The Role of Small Businesses in Crisis Response
Why are small businesses like Cascade Maverik Lacrosse particularly well-suited to respond to crises? Small businesses often possess several advantages in crisis situations:
- Agility and quick decision-making processes
- Close connection to local communities and needs
- Flexibility in production capabilities
- Ability to rapidly retool and repurpose equipment
How can governments and larger institutions support small businesses in these efforts? Support can come in various forms, including:
- Expedited approval processes for emergency production
- Financial assistance or tax incentives for retooling
- Connecting businesses with relevant healthcare partners
- Providing clear guidelines and standards for medical equipment production
Looking Ahead: The Future of Adaptive Manufacturing
What lessons can be learned from Cascade Maverik Lacrosse’s experience? This case underscores the importance of:
- Maintaining versatile manufacturing capabilities
- Fostering a culture of innovation and adaptability
- Building strong relationships with local and national stakeholders
- Recognizing the potential for cross-industry applications of existing skills
How might this experience shape future disaster preparedness in the manufacturing sector? Companies may be more inclined to:
- Develop contingency plans for rapid production shifts
- Invest in flexible manufacturing technologies
- Maintain relationships with suppliers across diverse industries
- Participate in government-led emergency response planning
In conclusion, Cascade Maverik Lacrosse’s transition from producing lacrosse helmets to manufacturing critical face shields exemplifies the crucial role that adaptive and socially responsible businesses can play in times of crisis. Their swift action not only contributes to the fight against COVID-19 but also provides a model for how other companies can leverage their expertise to address urgent societal needs. As we navigate through this pandemic and prepare for future challenges, the lessons learned from such initiatives will undoubtedly shape the landscape of manufacturing and crisis response for years to come.
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Coronavirus: Liverpool lacrosse helmet maker calls workers back to make medical shields
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Brendan Johnston, a nurse practitioner in emergency medicine at Beth-Israel Lahey Medical Center in Burlington, Mass.
, wears a face shield prototype made by Cascade Maverik Lacrosse in Liverpool, N.Y.Provided photo
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A Liverpool manufacturer of lacrosse helmets that had been idled by the coronavirus pandemic reopened Thursday as it switched to making face shields urgently needed by medical personnel across the nation.
Cascade Maverik Lacrosse said it called back 10 of its 50 manufacturing workers to begin emergency production of plastic face shields for those on the front lines battling the virus.
The small business alerted state and federal officials that it will begin making about 2,000 face shields per day and then ramp up production to meet demand.
“We want to get them out there to anyone who needs it,” said Win Fream, the company’s senior director of product design and development. “We can make these things in mass quantity and get them out the door.”
New York Gov. Andrew Cuomo, hospital officials and medical personnel across the United States have sounded an alarm for weeks about a critical shortage of personal protective equipment for medical personnel.
“The state cannot do this alone, and the blunt truth is we need more ventilators and healthcare equipment fast,” Cuomo said Monday.
New York has faced competition from other states for the scarce equipment as some manufacturers raise prices to sell to the highest bidder, Cuomo said.
Cascade Maverik Lacrosse said it will sell its equipment for what it costs to make them, likely between $3 and $3.50 per shield.
The company had shut down its operations off Crossroads Park Drive in Liverpool under Cuomo’s order for non-essential businesses to close.
But Dave Christopher, the Liverpool plant manager, came up with the idea of switching its manufacturing to face shields as word spread of the shortage.
Christopher read about a Liverpool couple who told syracuse.com that they had come up with a way to make face shields using 3D printers. Isaac Budmen and Stephanie Keefe made 300 face shields in their basement for workers to use at a coronavirus test site in Syracuse.
Christopher called Fream and suggested the Cascade Maverik could make the shields, too, only on a larger scale.
“We said we could do this,” Fream said. “Why are people making these at home when this is part of our DNA and something we can do?”
Cascade Maverik Lacrosse already had most of the material needed to make the face shields. The company’s lacrosse helmets contain a type of plastic that’s now used to make the shields.
The company repurposed elastic, meant for women’s lacrosse goggles, to use on the shields. The company’s suppliers also were eager to help.
XTO Inc. of Liverpool chipped in by quickly supplying die-cuts and parts needed to switch manufacturing equipment to face shields, Christopher said.
By Tuesday, Cascade had retooled the Liverpool plant and had a prototype face shield that it tested with an emergency room worker in Burlington, Mass., close to the company’s corporate headquarters in Exeter, N.H.
Full production began Thursday morning in Liverpool.
Workers have adapted a batch production method that will limit contact among workers to help guard against coronavirus on the factory floor, Christopher said.
Bauer, a sister company that makes hockey equipment outside of Montreal, Canada, has also switched to making medical face shields, Fream said. The Canadian plant has orders for more than 100,000 shields.
Cascade Maverik Lacrosse will make its face shields available only to hospitals, medical personnel and government agencies that are supplying them during the coronavirus crisis. The company is answering inquiries through its customer service department at [email protected] or (800) 537-1702.
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