What are the types of precision shafting available. How do shaft accessories enhance performance. Which materials are used in manufacturing shafts. What are the key considerations when selecting shaft components. How can custom shafting solutions benefit various applications.
Types of Precision Shafting: Materials and Specifications
Precision shafting forms the backbone of numerous mechanical systems, providing essential support and rotational capabilities. Understanding the various types and their specifications is crucial for engineers and designers.
Stainless Steel Shafting
Stainless steel shafts are prized for their corrosion resistance and durability. Common grades include:
- 303 Stainless Steel: Ultra-precision ground shafting
- 416 Stainless Steel: Hardened precision ground shafting (Rc 26-32)
- 420 Stainless Steel: Case hardened to Rc 50-56
Why choose stainless steel shafting? It offers excellent resistance to rust and corrosion, making it ideal for applications in harsh environments or where cleanliness is paramount.
Carbon Steel Shafting
Carbon steel shafts provide high strength and wear resistance. Options include:
- AISI C 1060 Steel: Case hardened to Rc 60-63
- AISI 1215 Steel: Precision shafting
- AISI 52100 Bearing Steel: Hardened to HRC 58-62 (hollow shafts)
- AISI 1045 Tool Steel: Precision drill rods
When is carbon steel shafting the best choice? For applications requiring high strength and durability, especially in heavy-duty machinery or power transmission systems.
Aluminum Shafting
Aluminum shafts offer a lightweight alternative with good corrosion resistance:
- Aluminum 6061-T6: Solid and hollow shafts, hard anodized to Rc 60
What are the advantages of aluminum shafting? Its low weight makes it ideal for applications where reducing mass is crucial, such as in aerospace or high-speed machinery.
Custom Precision Shafting: Tailoring Solutions to Specific Needs
Custom precision shafting allows for optimized designs that meet exact specifications. Key capabilities include:
- Diameter range: 1/32″ to 1-1/2″
- Tolerance: +/- .0001″
- Straightness: Up to .0003″/Inch
- Length: Up to 12 Feet
How can custom shafting benefit your project? It enables the creation of components tailored to specific applications, potentially improving performance and reducing overall system complexity.
Custom Modifications
Manufacturers can modify stock shafts with various features:
- Journal ends
- Through holes
- Threaded ends
- Chamfered ends
- Flats
Which custom modification would best suit your application? The choice depends on factors such as load requirements, mounting needs, and the overall system design.
Shaft Accessories: Enhancing Performance and Functionality
Shaft accessories play a crucial role in optimizing shaft performance and enabling various mechanical functions. Let’s explore some key components:
Shaftloc速
Shaftloc速 is an innovative solution that eliminates the need for keyways and set screws. How does it work? It uses a unique clamping mechanism to securely fasten components to shafts, providing a strong, reliable connection without damaging the shaft surface.
Fairloc速 Shaft Collars
Fairloc速 shaft collars offer superior holding strength compared to traditional set screw collars. What makes them different? They utilize a split design with a tapered interior, allowing for even pressure distribution and increased grip on the shaft.
Locking Hub Bushings
Locking hub bushings are designed to transmit high torque without the need for keyways. How do they achieve this? By using a tapered sleeve and locking nut arrangement, they create a strong friction fit between the shaft and the mounted component.
Shaft Reducers and Extenders
These accessories allow for the adaptation of shafts to different sizes or the extension of existing shafts. When would you use them? In situations where you need to connect components with mismatched bore sizes or when additional shaft length is required without replacing the entire shaft.
Specialized Shaft Components for Precision Applications
Certain applications require highly specialized shaft components to achieve optimal performance. Let’s examine some of these precision elements:
Telescoping Miniature Ball Splines
Telescoping miniature ball splines combine linear motion with torque transmission in a compact package. How do they function? They use recirculating ball bearings in precision-ground grooves, allowing for smooth linear movement while also transmitting rotational force.
Bore Reducers
Bore reducers allow larger bore components to be fitted onto smaller diameter shafts. When are they particularly useful? In situations where you need to use an off-the-shelf component with a bore size larger than your shaft, saving time and cost compared to custom manufacturing.
Internal Tolerance Rings
Internal tolerance rings provide a method for precisely locating components on a shaft. What advantages do they offer? They compensate for manufacturing tolerances, reduce assembly time, and can provide vibration dampening in certain applications.
Flex Shaft Accessories: Enhancing Versatility in Precision Tools
Flex shaft tools are widely used in jewelry making, dental work, and other precision applications. Let’s explore some essential accessories:
Handpieces and Control Systems
Handpieces are the business end of flex shaft systems, while control systems regulate speed and operation. What options are available?
- Foredom #20D Handpiece: A versatile option for various applications
- Foredom C-FCT Foot Control Pedal: Provides hands-free speed control
- Foredom C.STC Foot Control: Offers precise speed adjustment
How do you choose the right handpiece and control system? Consider factors such as the required precision, frequency of use, and operator comfort.
Mandrels and Attachments
Mandrels allow for the mounting of various abrasive and polishing attachments. Some common types include:
- Snap Mandrel for Sanding Discs
- Mandrel for Micro-Points
- Mandrels with Screws for Abrasive Wheels
- Tapered Mandrel for Spiral Attachments
Which mandrel type is best for your application? The choice depends on the specific abrasive or polishing tool you need to use and the task at hand.
Maintenance and Care of Shaft Systems
Proper maintenance is crucial for ensuring the longevity and performance of shaft systems. Let’s examine some key aspects of shaft care:
Lubrication
Regular lubrication is essential for smooth operation and wear prevention. What products should you use?
- Motor and Handpiece Oil: For lubricating bearings and moving parts
- Flexible Shaft Grease: Specifically formulated for flex shaft interiors
How often should you lubricate shaft components? This depends on usage frequency and operating conditions, but generally, a regular schedule should be established and followed.
Component Replacement
Even with proper care, some components will eventually need replacement. Common replacement parts include:
- Motor Brushes
- Duplex Springs
- Internal Cables
- Sheaths
When should you replace these components? Look for signs of wear such as reduced performance, unusual noises, or visible damage. Regular inspections can help catch issues early.
Ergonomics and Workspace Organization for Shaft-Based Tools
Proper tool organization and ergonomic considerations can significantly improve efficiency and reduce operator fatigue when working with shaft-based tools. Let’s explore some solutions:
Flex Shaft Hangers
Flex shaft hangers provide convenient support for tools when not in use. Options include:
- Flex Shaft Hanger with C-Clamp: For temporary or adjustable mounting
- Bench Mounted Flex Shaft Hanger: For permanent workstation setups
- Double Flex Shaft Hanger: Ideal for multiple tool setups
How do you choose the right hanger for your workspace? Consider factors such as the number of tools you use, available space, and whether you need portable or fixed solutions.
Motor Hangers
Motor hangers keep the heavier motor units off the work surface, reducing clutter and improving safety. Options include:
- Foredom Double Motor Hanger with Mounting Clamp
- Foredom Double Motor Hanger with Base Mount
What are the benefits of using motor hangers? They free up workspace, reduce strain on flex shafts, and can improve overall system longevity by ensuring proper motor positioning.
By considering these ergonomic solutions, you can create a more efficient and comfortable working environment for shaft-based tool operations.
Shafts & Shaft Accessories – Designatronics Inc.
PRODUCT INQUIRY
SDP/SI and QBC manufacturer high quality components, including many types of precision shafting; specializing in the machining of components with tight tolerances that others can’t make.
Our capabilities include Swiss machining, milling, tapping, and drilling in aluminum, steel alloys, stainless steel, and titanium. Custom packaging, labeling and J.I.T. deliveries are available.
Custom mechanical assemblies, using our precision shafting with gears, pulleys, bearings, and couplings from our product lines can be made for your application. For pricing information, go to our Product Inquiry Form.
Follow the links below for complete product specifications, price and availability, technical information and to download 3D CAD Models directly into your design:
» For Shafts and Shaft Accessory Products (Standard and Custom)
» For Shafts and Shaft Related Products
Custom Precision Shafting
Diameter: 1/32″ to 1-1/2″
Tolerance: +/- .
0001″
Straightness: Up to .0003″/Inch
Length: Up to 12 Feet
If your design calls for a modification to a stock shaft – we can do that too.
Journal ends, through holes, threaded ends, chamfered ends, and flats.
Precision Shafting From Stock
Ultra Precision Ground Shafting: 303 Stainless Steel
Hardened Precision Ground Shafting:
Precision Ground Shafting: 303 Stainless Steel, Undersize, Nominal and Oversized Dia.
Solid and Hollow Shafts: Aluminum 6061-T6, Hard Anodized Rc 60
Shafting: AISI 1215 Steel, Inch
Hollow Shafts: AISI 52100 Bearing Steel, Hardened to HRC 58…62
Precision Drill Rods: AISI 1045 Tool Steel, Ground
Drill Rods: Chrome Vanadium Alloy, Ground and Polished
Hardened Shafts and Rail Supports: Steel and Stainless Steel, Hardened
60 CASE™ QUICK™ Shafts: registered trademark of Thomson Industries.
Ball Screws
ACME Lead Screws
Shaft Accessories
Shaftloc®: Eliminates the need for keyways and set screws. View the Shaftloc® Video.
Fairloc® Shaft Collars: Provide more holding strength than set screw collars.
Shaft Collars
Locking Hub Bushings: Transmits high torque without keyways
Shaft Reducers and Extenders
Telescoping Miniature Ball Splines
Bore Reducers
Internal Tolerance Rings
Jewelry Flex Shaft Accessories| Cables Handpieces Flex Shaft Tools
Snap Mandrel for Sanding Discs
$3.95
Foredom C-FCT Foot Control Pedal
$44.50
Foredom C.STC Foot Control
$86.50
Mandrel for Micro-Points
$4.85
Mandrel with Screw for Abrasive Wheels – Small
$1.25
Mandrel with Screw for Abrasive Wheels – Large
$2.
25
Mandrel – Tapered for Spiral with 3/32″ Shank
$2.25
Brushes – Unmounted Wheel – 3/4″ Soft – 1/8″ (12/pkg)
$9.00
Brushes – Unmounted Wheel – 1″ Soft – 1/8″ (12/Pkg)
$11.00
Brushes – Unmounted Wheel – 3/4″ Soft (12/pkg)
$10.00
Brushes – Unmounted Wheel – 3/4″ Medium Hard (12/Pkg)
$7.90
$6.50
Sale
Brushes – Unmounted Wheel – 3/4″ Extra Soft – 1/8″ (12/Pkg)
$8.50
Brushes – Unmounted Wheel – 3/4″ Medium – 1/8″ (12/pkg)
$7.95
Brushes – Unmounted Wheel – 3/4″ Stiff – 1/8″ (12/pkg)
$7.10
Brushes – 1″ Unmounted Wheel Soft (12/Pkg)
$7.25
$6.15
Sale
Brushes – Unmounted Wheel – 1″ Extra Soft (12/Pkg)
$10.25
Brushes – Unmounted Wheel – 1″ Medium – 1/8″ (12/Pkg)
$10.50
Miniature Square Edge Felt Wheels
$1.00
Miniature Finex Muslin Buffs
$8.50
Miniature Satin Finish Buff.
$1.20
End Mounted Brush – Soft (pack of 2)
$1.
00
End Mounted Brush – Stiff – 1/4” (pack of 2)
$1.00
End Mounted Brush – Stiff (pack of 2)
$1.40
End Mounted Brush – Soft (pack of 2)
$1.60
Brass Brush – Wheel Mounted 3/4″
$1.50
Steel Brush – Wheel Mounted 3/4″
$1.45
Chuck Key in Handle
$8.50
Chuck Key #72
$5.25
Drill Set High Speed Twist Sizes 61-80
$10.95
Diamond Coated Twist Drills Pack of 5
$12.75
Micro Twist HS Drill Bits Pack of 10
$8.95
Dentsply Maillefer Twist Drill Bits with 3/32 Shank (6 pack)
$14.75
#20D Foredom Handpiece
Free Shipping
$140.50
Motor and Handpiece Oil (Foredom)
$5.50
Foredom Flexible Shaft Grease
$4.45
Motor Brush – Pair
$9.50
Duplex Spring
$13.65
Foredom Internal Cable for S/CC/R Motors
$12.00
Shaft for Series EE Motors, 39-1/4″ Long, Standard
$12.00
Foredom Sheath for Most Motors, 36-1/4″ Long, Standard
$26.
00
Sheath for Series EE motor
$15.50
Flex Shaft Hanger with C-Clamp
Free Shipping
$34.95
Flex Shaft Hanger Steel – Bench Mounted
Free Shipping
$32.95
Flex Shaft Hanger – Bench Mounted – Double
Free Shipping
$37.65
Foredom Double Motor Hanger with Mounting Clamp
Free Shipping
$98.50
Foredom Double Motor Hanger with Base Mount
Free Shipping
$130.50
Foredom Handpiece #10 Quick Change
Free Shipping
$335.00
Please allow 7-15 business days for product to be shipped
Foredom Handpiece #18 Quick Change
Free Shipping
$222.00
Foredom Quick Change #20 Handpiece
Free Shipping
$110.50
Foredom Handpiece #18D
Free Shipping
$275.50
Please allow 7-15 business days for product to be shipped
Foredom Handpiece with Duplex Spring #15D
Free Shipping
$211.75
Please allow 7-15 business days for product to be shipped
Foredom #30 Handpiece, General Use
Free Shipping
$84.
00
(1)
Foredom Chisel Handpiece w/6pc. Chisel Set
Free Shipping
$99.50
$89.50
Sale
Foredom Angle Grinder Kit
Free Shipping
$192.00
$172.50
Sale
Foredom Drill Press for use with h40 Handpiece
Free Shipping
$203.00
$189.85
Sale
(4)
Foredom – Filter Hood
Free Shipping
$359.00
Drum Concrete Mixer Shaft | Gears and shafts | For concrete mixers | Accessories and Consumables
(499) | 390-17-50 |
(925) | 390-17-50 for mob. |
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